Cement manufacturing requires cooling down of hot clinker at temperature of about 1350o C to temperature lower than 100 o C in a cooling system known as clinker cooler Many plants are unable to
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Get PriceClinker Crusher Hammers > Crusher Parts > Products > DSMAC Clinker crusher hammers customized request is available and we accept processing with supplied drawings or samples 2 The picture is only for reference the real product is the standard The aim of the invention is to provide a roll crusher for a grate cooler for cooling hot
Get PriceUS cement plant implements clinker cooler buildup prevention 2024/02/15 · US cement plant implements clinker cooler buildup prevention solution Save to read list Published by Nicholas Woodroof Assistant Editor Dry Bulk Thursday 15 February 2024 11 54 Mass and Energy Balance in Grate Cooler of Cement
Get PriceThe clinker parts discharged from the cooler are crushed by the way of rollers which are rotated opposite directions from each other LEARN MORE Kilnhood The kilnhood is the part thatprovide connection between the cooler and the kiln It is designed according to parameters such as cooler capacity tertiary duct output and gas speed
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Get PriceThe autogenous layer is basically just a layer of cold clinker that lines the cassettes This cold clinker ensures there is no relative movement between the metal parts and the hot and abrasive clinker dramatically reducing wear and the need to maintain and replace of cassettes
Get PriceGenerate detail drawings and parts lists for equipment fabrication rotatory kilns clinker coolers and tube mills Prior experience with the design of process gas ducts material transport
Get PriceThe clinker cooler exhaust is at a temperature near 200°C and is typically used for preheating the kiln or other parts of the clinker production process The ORC and Kalina cycles have also been considered for use to recover the waste heat from the clinker cooler The sCO 2 cycle could also be considered for both waste heat streams
Get PriceClinker cooler Production Capacity 2 36t/h Specification φ Application cement silicate products new building materials refractories glass ceramics and other industries Get Price The clinker cooler also known as grate cooler or cement cooler it is a necessary equipment of cement clinker production
Get PriceIn the clinker cooler the hot clinker is rapidly cooled by air in order to obtain a high degree of efficiency Modern clinker coolers have an air flow perpendicular to the clinker flow absorbing thermal energy This hot air is used almost entirely as secondary air for combustion in the rotary kiln or as tertiary air to the tertiary air duct
Get PriceWith small module dimension steps of m over the width and only m over the length it is possible to design coolers to suit any plant and fit in pre existing housings The modules can be preassembled in the manufacturing shop for fast installation times with minimum downtime for the replacement of existing coolers
Get Price2 999 Sep 30 2024 84199090 M11605020010069N W COANDA NOZZLE PARTS FOR CLINKER COOLER HEAT EXCHANGER QTY 6 PCS 140EUR / PCS Germany Chennai Air Cargo KGS 33 72 711
Get PriceThe purpose of a cooler is obviously to cool the clinker This is important for a several reasons From an engineering viewpoint cooling is necessary to prevent damage to clinker handling equipment such as conveyors From both a process and chemical viewpoint it is beneficial to minimise clinker temperature as it enters the cement mill
Get PriceCooler Clinker cooler serves two main objective of cooling clinker from temperature of about 1350 0C to the temperature 65 150 0C where it can be handled by conveyors like pan conveyors chain Elevators etc and heat recovery from hot clinker coming out of kiln A huge development has happened in clinker coolers designs and types as well
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Get PriceDr Joachim Harder OneStone Consulting Group Buxtehude/Germany Issue 2024 6 EP 3 828 152 A1 22 43 57 Clinker cooling with a cooling grate having a receiving section followed by a second section heat recuperation from the clinker can be enhanced if at least Issue 2024 1 2 EGYPT
Get PriceClinker Cooler Unit During the cement production the raw material reaches a temperature of about 1450 ° C in the kiln The clinker particles which are first sent to the isokinetic inlet from the kiln are cooled up to 65 ° C ambient temperature in the cooling equipment operating with the sudden cooling principle
Get PriceThe new clinker cooler for Askale comprises the following cooler width made up of six lanes each of total width moveable lane lengths comprise seven modules each measuring 2m total 14m length and fixed inlet with six rows of grate plates see Figure 1 insert
Get PriceThe clinker can be quenched from 1300 1400℃ to below 100℃ in a few minutes HCFC reciprocating grate cooler is one of the hot sale grate coolers produced by AGICO It is a kind of large hydraulic controlled grate cooler that transferred from simple speed control to speed and stroke control PLC control
Get PriceA HURRICLON Dedusting System provides dramatical reduction wear of impeller and piping system in applications where the gas after clinker cooler is used for drying purposes Advantages of Clinker Cooler Dedusting with HURRICLON Excellent separation efficiency Low pressure drop Maintenance free operation No wear problems in entrance spiral
Get Price477 Clinker Coolers by Hans E Steuch In cement manufacturing formation of clinker nodules occurs at the entrance to the hottest part of the kiln with a material temperature of around 1280C The clinker is preferably in the form of 10 mm to 25 mm size nodules that exit from the front end of the kiln into the cooler
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Get PriceHow the Magotteaux clinker cooler is designed The secret to the uniqueness of the Magotteaux clinker cooler is its innovative design It is adapted to different sections which significantly optimizes the entire process These sections are • the hot section • the intermediate section • the cool section
Get PriceMar 16 2021The high clinker exit temperature was affecting other parts of our flow sheet especially the transport and storage of clinker after the cooler And if we had tried to increase the capacity within the existing cooler design the temperature would have increased even further It was creating a severe bottleneck within our process
Get PriceThere are three main types of clinker coolers rotary planetary and grate A portion of the amount and composition of the ash should be taken into consideration in the design of the clinker raw mix Get Price International journal of energy engineering 2015L M Farag H K Abd Elhamid clinker cooler hammer crusher rotor annapurnaenterprise
Get PriceWhen cement clinker leaves the kiln it is very hot The temperature may be as high as 1450°C 2642°F As the name implies the clinker cooler lowers the temperature and carries the clinker from the kiln It also provides heated air for the preheater and the rotary kiln The clinker is cooled to a temperature of about 150°C 302°F
Get PriceQuikturn 60PC Gunning Rescobond 3000G R Max G QT Quikturn 60G Typical clinker cooler products include the QuikTurn 60PC for casting applications and the QuikTurn 60G for gunning areas such as the tertiary air duct outlet For the most severe abrasion select the R Max PC QT or the R Max G QT For further cement questions or assistance
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