Sponge iron making is a process in which iron ore lumps typically 5mm 18mm size are tumbled with a select grade of iron coking coal little dolomite inside an inclined rotary kiln and control combusted in the presence of air for about 12 hours before the products are air cooled magnetically separated screened and size wise in finished product bunkers prior to dispatch
Get PriceNR sponge Pvt Ltd GR Group Of Industry Oct 2024 May 20201 year 8 months Raipur Chattisgarh India 3X100 tonne dry rotary kiln producing sponge iron every day running maintenance breakdown maintenance and shutdown maintenance work Running maintenance like conveyor checking belt condition return roller carrying roller guide roller
Get PriceMay 5 2022This paper summarizes more than a decade of systematic studies of the flow field in an iron ore pelletizing rotary kiln using computational fluid dynamics CFD on simplified models of a real kiln Physical laser based experiments have been performed to validate part of the numerical results The objective is a better understanding of the kiln aerodynamics and by extension its effect on the
Get PriceThe present paper deals with 2D CFD model of sponge iron rotary kilns Using this model the effects of variations of input parameters such as angle of inclination number of rotation
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Get PriceIn the present study estimation of actual output parameters is carried out for a sponge iron production process by designing a Multilayer Perceptron model that uses a momentum learning algorithm For this purpose data of temperature profile of rotary kiln are collected from typical sponge iron plant which correlate four air inlets and twelve temperatures measured at different lengths of the
Get PriceIn the sponge iron industry rotary kiln is the primary equipment which is used to reduce iron ore to metallic iron Fe Though sponge iron is a hard solid material it is called sponge iron due to its honeycomb structure Rotary kiln is also widely used in cement industry
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Get PriceIt has been shown earlier that the sponge iron rotary kiln is a chaotic dynamical nonlinear time varying system [4] [5] [6] [7] [8] The present work is the first application of
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Get PriceIn the Direct Reduced Iron DRI plant production of sponge iron using a solid reductant involves reducing iron ore lumps/pellets with a carbonaceous material such as coal The reduction is carried out in a rotary kiln which is inclined and rotates at a pre determined range of speeds at a stipulated temperature 850°C 1 500°C
Get PriceThe rotary kiln discharges high temperature exhaust gas and directly enters the sintering section of the chain comb machine to heat and sinter the iron powder balls The high temperature exhaust gas is drawn from the lower duct of the chain comb machine by a regenerative fan
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Get PriceWe have rotary kiln sponge iron plant pdf cover Most plants employ reduction process which is carried out in rotary kilns These plants use wide variety of raw materials and non coking coal The quality of these materials has direct bearing on the process as well as the product Some plants do not use iron ore directly These plants use iron ore pellets in the rotary kiln
Get PriceA rotary kiln is a pyroprocessing device used to raise materials to a high temperature calcination in a continuous process Materials produced using rotary kilns include Cement Lime Refractories Metakaolin Titanium dioxide Alumina Vermiculite Iron ore pellets
Get PricePT MJIS has a sponge iron plant with rotary kiln technology based in Batulicin Tanah Bumbu Regency South Kalimantan The shareholder composition in PT MJIS is 66% owned by PT KS and 34% owned by ANTAM Sponge iron is used as a raw material for the production of PT KS steel PT MJIS sponge iron plant has been in operation since 2024
Get PriceComprehensively deals with the production of sponge iron in the rotary kiln It is divided into 17 chapters The initial chapters give a brief on the fundamental theories and basic principles of sponge iron production commercially used DR direct reduction processes and physico chemical principles of sponge iron production The book then goes on elucidating the testing procedures of raw
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Get Pricerotarykiln page 1 Rotary Lime Kiln Design And Design Plans The price of chinas 40ton capacity lime rotary kiln the calcination of lime is the most important step among the whole production process 3 for more than 20 years we have established a good reputation in russia and asia we sell more than 3000 sets of products each year so that we can get a very competitive price from mechanical
Get PriceThe company is able to manufacture MTPA of Sponge Iron per annum Each Rotary Kiln is 70 meters long meters wide and inclined at % The kilns each have a thick 250mm refractory lining inside 3 support rollers and a dual drive with two 155 kW DC Motors Each Kiln also has seven shell air fans and air tubes for air supply inside
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Get PriceSponge rotary kiln is a device for producing sponge iron It has a reasonable structure stable performance and other functions and advantages Activated Carbon Rotary Kiln Activated carbon rotary kiln is one of the equipment with a high utilization rate for processing activated carbon Gypsum Rotary Kiln
Get PriceThe sponge iron rotary kiln is a circular cylinder which is obliquely installed on several pairs of tugs After the motor decelerating the cylinder revolves around by the small gear driving big gear ♦Our sponge iron rotary kiln adopts 1 the most advanced hydraulic catch wheel 2 high precision of measurement piston pump
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Get PriceA schematic diagram of the rotary kiln of sponge iron process considered for the present work is shown in Fig 1 The rotary kiln consists of a rotating cylindrical shell lined inside with
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