DRI is also known as sponge iron It refers to porous iron produced by the direct reduction DR process It is the second most viable source of virgin iron used in steelmaking after hot metal which is produced in the blast furnaces BF The term DRI has a generic meaning which covers a number of products with a variety of properties and hazards
Get Price350 tpd dri plant kiln length Know More Rotary Kiln Process of Making Sponge Iron The coal is very fragile and breaks down inside the kiln No other DRI process can Artisanal and Small Scale Gold
Get PriceWith high carbon content of sponge iron DRI decreasing the cost of melt production is visible from 1%to % 10 US Dollar per ton With high carbon content of up to % it will cause significant decrease in energy consumption up to 300KW/ton
Get PriceWhat is kiln in dri in sponge iron plant Feb 14 2024 The main raw materials for the production of DRI by the rotary kiln process are i sized graded iron ore or iron ore pellets ii non coking coal and iii dolomite in small quantities to scavenge the sulphur Iron ore of the right quality is the basic input for [email protected]
Get Pricesmall scale dri iron machine small scale dri iron machine News Steam Engines and the Industrial Revolution nbsp 0183 32 Steam and iron were linked as early as 1722 when Darby an iron magnate anden worked together to improve the quality of iron for producing steam engines Better iron meant more precision engineering for steam More on coal
Get PricePollution in sponge iron compare with Blast Furnace poor quality of raw materials Small scale of production 2 Access to iron ore 3 Paucity of coking coal in India Between 2024 05 and 2024 10 the DRI production in India has increased by 24% as compared to only 8% for steel Paths of Iron and Gas DRI Route 1 Raw material yard 2
Get Pricespecialized steel in the small scale In the future sponge iron can be used for large production only if electric arc furnace manufacturers achieve economies of scale through consolidation of small players April 13 2011April 13 2024 Chinese Power Equipment Suppliers Score Over Indian Manufacturers
Get PriceThe galloping increase in dangerous and polluting sponge In India 60 of the sponge iron units are small scale industries and many of them are under the unorganized sector This on one hand means that there is no protection to the rights of those who work as labour in these plants and on the other that they lack the capacities to deal with hazardous waste from the point of view of prevention
Get PriceMill scale sludge cannot be recycled via sintering since its fine particles contain a high oil level % and is normally treated as a landfill waste8 9 The reduction of rolling mill scale to sponge iron powder is a new way to take advantage of a cheap by product of the steelmaking industry yielding sponge iron that
Get PriceDirect Reduced Iron DRI also known as Sponge Iron offers an alternative steel production route to BF BOF and Scrap EAF routes In DRI iron ore is reduced in its solid state unlike BF process where a liquid metal is formed during reduction DRI can then be transformed to steel in electric arc furnaces
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Get PriceIn a coal based plant the reactor for the reduction reaction is a inclined horizontal rotary this kiln both coal and the iron ore feed material is charged from the same end of the the movement of feed material forward the oxidation reaction of carbon in coal … Sponge iron making full process Coal base DRI YouTube
Get Price14/02/2024 The main raw materials for the production of DRI by the rotary kiln process are i sized graded iron ore or iron ore pellets ii non coking coal and iii dolomite in small quantities to scavenge the sulphur Iron ore of the right quality is the basic input for the coal based direct reduction process
Get PriceSponge iron is a pelletized porous iron of six to twenty five millimeters which has been increased by direct reduction its metal metal content Fe metal to more than 75% and its metallization to 91 to 93% Is The percentage of carbon in sponge iron is often in the range of to percent by weight
Get PriceBuy sponge iron vs scrap steel buy scrap iron and purchasing DRI which in most cases by mixing 70 to 30 depending on the recognition of the quality control of the factory may vary in induction furnaces and arc used will be steel makers
Get PriceMedium Small Scale Producers Large Scale Producers DRI Sponge Iron Prices News Statistics Reports finish long Re Bar SteelMint Rourkela sponge iron index declines further on sluggish trends 11 Nov Sponge Iron Romil Sethi
Get PriceSponge Iron Briquetting Machine 2024 5 18The sponge iron briquette machine is the mechanical equipment that used to press the iron powder The iron powder pressed by the sponge iron briquetting machine can be canned directly The fired sponge iron has the advantages of high productivity energy conservation and high density etc
Get Price782 09/11 Mill Scale / Mill Scale Fines Worldwide 782 09/11 Mill Scale / Mill Scale Fines Worldwide Date It should however be no surprise that as a commodity much likened to iron ore fines it is liable to
Get PriceDuring 70 s the reduction of iron ore in small way was carried out in USA in the same manner as retile was produced from illuminate and birth of DRI / Sponge Iron was brought into existence The coal base DRI rotary kiln process for production of DRI / … Iron Ore Reduction CN 13 Sponge Iron Industry An Analysis
Get PriceSep 2 2021Iranian Sponge Iron Iranian Direct Reduced Iron Iran is rapidly turning into world s biggest sponge iron producer and Iranian sponge iron On account of the considerable number of DRI factories operation as well as under construction one This happens while the world s two main producers of sponge iron India Venezuela are experiencing
Get PriceCoal based Sponge iron is a metallic product produced through direct reduction of iron ore in the solid state As such it is also known as Direct Reduced Iron DRI Iron Ore Pellet is used for reduction After reduction of iron ore pellet the product resembles sponge because of pores left behind after removal of oxygen
Get PriceSteel is produced through two process routes the ore based Blast Furnace LD Converter route or scrap or DRI based electric arc furnace route The ore based process is adopted by large integrated iron and steel plants lassified as primary sector E
Get PriceDRI Sponge Iron Industry Report DRI Sponge Iron 91 97898 37940 DRI also have higher iron Jayaswal Neco Industries Limited which started in 1976 as a small scale iron foundry unit at Nagpur View Details
Get PriceBased on the types of reductant used DR processes can be broadly classified into two groups 1 coal based DR process and 2 gas based DR process Details of DR processes reoxidation storage
Get PriceWith the current price of sponge iron at around Rs 10 500 per tonne 175 euro/tonne a small unit can make a profit of about Rs 6 million 100 000 euro a month About mines Chhattisgarh had 136 mines of which 106 were opencast mines nine were underground 20 were small scale and one was a medium scale mine [3 page 26]
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Get PriceSponge iron or direct reduced iron Grinding Mill China dri from mill scale china Check price gt >SPONGE IRON WELCOME TO IGR INDIA SPONGE IRON Technology and equipment for production sponge iron from hematite are fines through Rotary Hearth Furnace has been demonstrated in a setup in
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