ppt for rotary kiln process of making sponge iron rotary sponge ironpptx Iron Steelmaking Gas Based Process This process utilizes natural gas as the reducing agent Natural gas is reformed to enrich with H2 and CO mixture and this enriched and reformed gas mixture is preheated in gas based process A vertical retort is used for the reduction of iron ore as against a rotary kiln in coal based
Get PriceMay 20 2022Around percent of the sponge iron produced in India in 2024 was under coal based process route This was due to numerous coal based units present in the mineral rich states The
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Get PriceThe process includes warming the normally occurring iron oxide in the presence of carbon which produces sponge iron In this process the oxygen is taken out without melting the ore Chemical Specifications of the direct reduction of are given below 3Fe2O3 CO →2Fe3O4 CO Fe3O4 CO → 3 FeO CO2 FeO CO → Fe CO2
Get PriceDRI or directly reduced iron is a method of producing solid iron from iron oxide 2 Iron from iron ore can be In solid form In solid form iron ore can be 1 DRI produced in coal based kilns 2 HBI produced in gas based kiln 3 DRI does not need coking coal at all Or in molten form In molten form iron can be produced in the 1
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Get PriceDRI also known as sponge iron is the product of reducing iron oxide in the form of iron ore and steel plant wastes into metallic iron below the melting point of iron and typically in the range of 800 1200 °C Iron oxide is charged into shaft furnace rotary kiln or fluidized beds in the form of pellet iron ore lumps or fines
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Get Price1 krupp sponge iron process the krupp sponge iron process uses a rotary kiln for the reduction of high grade lump ores or pellets fig 1 the feed is introduced together with reducing and de sulphurizing agents lime stone or raw dolomite into an inclined rotary kiln heated counter current to the flow of hot gas and reduced to form sponge
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Get PriceSponge iron making process pdf Rotary sponge iron manufacturing process ppt coal based sponge iron making process Sponge iron manufacturing process arose in NATIONAL STEEL POLICY 2024 NATIONAL STEEL POLICY 2024 1 Introduction 11 Steel is a product of large and technologically complex industry having strong small steel producers who
Get PriceCommodities to Specialities The group intelligently captures the complete value chain from ores and minerals to Sponge iron Ferro Alloys and now a high tech Stainless Steel flat products complex… The Group is promoted by the promoters of Shyam Ferro Alloys Ltd a synonym in the field of Ferro Alloys and Stainless Steel Long Products
Get PriceIron And Steel Manufacturing Process Four steps fIron Making Process producing iron from iron ore fMethods in iron Making Process 1 Coke oven Sinter BF route 2 Direct Reduction Technique 3 Smelting Reduction Technologies fCoke oven Sinter BF route used by integrated steel plants that produce steel from iron ore
Get PriceIron Manufacturing process related to the Sponge iron powder The H 246 gan 228 s process is a direct reduction method for production of sponge iron powder using magnetite ore Fe3O4 and carbon as raw materials …
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Get PriceSponge iron making is a process in which iron ore lumps typically 5mm 18mm size are tumbled with a select grade of iron coking coal little dolomite inside an inclined rotary kiln and control combusted in the presence of air for about 12 hours before the products are air cooled magnetically separated screened and size wise in finished product bunkers prior to dispatch
Get PriceSponge iron kiln s cylinder The design of the sponge iron rotary kiln cylinder is more reasonable The cylinder is rolled with a Q235 B steel plate to ensure five mechanical properties usually with automatic welding The wall thickness of the cylinder is generally 25 mm and that of the firing zone is 32 mm
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Get PriceApr 14 2022basic sponge iron manufacturing process ppt Know More basic sponge iron manufacturing process ppt mac tfceu Oct 26 2024 Direct reduced iron has about the same In most cases the DRI plant is located near natural gas source basic sponge iron manufacturing process ppt
Get PriceAnswer 1 of 5 The question was What is sponge iron It is a relatively porous form of iron formed by heating the ore to burn off the carbon and oxygen but not high enough to melt the ore The process uses large quantities of natural gas to do the heating The output products are the
Get Pricesbm brief process of coal based sponge iron rotary kilnDirect Reduced Iron and its Production Processes … In a coal based plant the reactor for the reduction reaction is a inclined horizontal rotary this kiln both coal and the iron ore feed material is charged from the same end of the the movement of feed material forward the oxidation reaction of carbon in coal …
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Get PriceThe process of sponge iron making aims to remove the oxygen from iron ore and when the same occurs the departing oxygen causes micropores in the ore body making it porous The final product when observed under a microscope resembles a honeycomb structure looking spongy in texture and hence the name sponge iron
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